
Roasted Hazelnut & Bittersweet Chocolate Rough-Puff Bâtonnets
Shatteringly crisp, lacy pastry batons layered with deeply toasted hazelnuts, chopped dark chocolate, and orange zest. These café-style snack sticks rely on a weeknight rough puff that cuts lamination down to two quick turns without losing an ounce of lift.
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Ingredients
- 250 g unbleached all-purpose flour(about 2 cups, chilled in the freezer for 10 minutes)
- 200 g unsalted cultured butter(about 14 tbsp, very cold and cut into 1/2-inch cubes)
- 1 tsp fine sea salt
- 100 ml ice water(about 6 to 7 tbsp, strained of ice cubes)
- 140 g whole roasted hazelnuts(about 1 cup, skinned and coarsely chopped)
- 50 g turbinado sugar(about 1/4 cup, divided)
- 70 g 70% bittersweet chocolate(finely chopped into gravel-sized flecks)
- 1 tsp orange zest(freshly grated)
- 1 large egg(beaten with 1 tsp water for egg wash)
- 0.5 tsp flaky sea salt(such as Maldon, for finishing)
Instructions
- 1
Prep the hazelnut filling. In a small bowl, toss 100 g whole roasted hazelnuts (save the remaining for the finish) with 35 g turbinado sugar, 70 g 70% bittersweet chocolate, and 1 tsp orange zest. Set aside in a cool spot so the chocolate doesn't melt.
5 min
Tip: Chop the chocolate into coarse rubble rather than dust; fine powder will muddy the layers, but distinct flecks melt into pockets of ganache inside the pastry.
- 2
Make the base rough puff. In a large wide mixing bowl, whisk 250 g unbleached all-purpose flour and 1 tsp fine sea salt. Toss in 200 g unsalted cultured butter until every cube is coated in flour. Using your thumbs and pointer fingers, press each butter cube flat into a broad coin—do not rub them down into cornmeal. Butter is not a garnish; keeping large, flat sheets of butter is what generates steam pockets.
5 min
Tip: Work fast. If the butter feels sticky or softens past room temperature, throw the entire bowl in the freezer for 5 minutes.
- 3
Drizzle 100 ml ice water around the edge of the flour bowl. Use a silicone bench knife or your hand like a claw to gently toss until a shaggy, dry dough forms with visible flour patches. Tip out onto a lightly floured board and pat firmly into a rough 6x8-inch rectangle.
5 min
Tip: It will look under-hydrated and crumbly. Do not add extra water; the moisture hydrates evenly during the rolls and refrigeration.
- 4
Execute Turn 1. Roll the dough into a 8x16-inch rectangle, keeping the edges square. Fold the top third down and the bottom third up like a business letter (a tour simple). Turn the dough 90 degrees.
5 min
Tip: Use the side of your rolling pin to tap the edges straight before rolling so you maintain clean corners.
- 5
Laminate the filling during Turn 2. Roll the dough out again to roughly 8x18 inches. Scatter the hazelnut-chocolate mixture evenly across the middle two-thirds of the dough. Fold the bottom third up over the center, then the top third down. Gently press with the rolling pin to lock the layers, wrap in parchment, and chill in the refrigerator for 20 minutes.
25 min
Tip: Don't panic if a hazelnut pierces the dough surface slightly—this rough lamination trap is forgiving and bakes into a caramelized brittle on the baking sheet.
- 6
While the dough rests, position an oven rack in the center and preheat the oven to 400°F (200°C). Line a heavy rimmed half-sheet pan with parchment paper.
15 min
Tip: A ripping hot oven ensures instant butter steam before the fat melts and runs out.
- 7
Roll the chilled dough on a lightly floured surface into a clean 10x12-inch rectangle, about 1/4-inch thick. Trim 1/8 inch off the perimeter using a sharp chef's knife or pastry wheel to expose the lacy lamination. Cut the sheet crosswise into 12 even bâtonnets (approx 1x10 inches each).
7 min
Tip: Slice straight down in one firm cut; dragging the knife pinches the delicate butter layers closed and stunts the rise.
- 8
Transfer the strips to the prepared baking sheet, leaving 1.5 inches of space between them. Lightly brush the tops of the bâtonnets with 1 large egg wash. Scatter remaining 40 g whole roasted hazelnuts, the remaining 15 g turbinado sugar, and 0.5 tsp flaky sea salt evenly across the tops, pressing gently to adhere.
5 min
Tip: Avoid letting egg wash drip down the cut sides, which can weld the pastry sheets together.
- 9
Bake at 400°F (200°C) for 22 to 25 minutes, rotating the pan front-to-back at the 14-minute mark. Look for a deep hazel-brown shade on the pastry ridges, bubbling chocolate blisters, and dry, puffed edges that lift cleanly.
25 min
Tip: Color is flavor here. Pale rough puff tastes doughy; bake until it reaches a deep, glossy mahogany.
- 10
Slide the parchment with the bâtonnets onto a wire cooling rack. Let cool undisturbed for at least 10 minutes so the caramel and molten chocolate set before serving.
10 min
Tip: If you eat them straight from the pan, they will feel soft; the iconic crunch develops as the pastry cools and the butter firms back up.
Chef's Notes
Cami’s shortcut note: Traditional feuilletage takes six turns and three hours of waiting. Here, we laminate the roasted hazelnut praline mix directly into the second letter fold. It acts like an edible friction brake, holding open the butter layers and ensuring high, crisp flakes in a fraction of the time. Don’t skip this: Buy skinless whole hazelnuts and give them a hard toast until deeply fragrant before chopping, or toast them in a dry skillet until dark amber. Pale hazelnuts bring zero café drama.
Frequently Asked Questions
How long does Roasted Hazelnut & Bittersweet Chocolate Rough-Puff Bâtonnets take to make?
Roasted Hazelnut & Bittersweet Chocolate Rough-Puff Bâtonnets takes about 1 hour 22 minutes total. That includes 57 minutes of prep and 25 minutes of cooking.
How many servings does this recipe make?
This recipe makes 12 servings.
What skill level is needed for Roasted Hazelnut & Bittersweet Chocolate Rough-Puff Bâtonnets?
This recipe is rated medium — it's intermediate, requiring some cooking experience.
What ingredients do I need for Roasted Hazelnut & Bittersweet Chocolate Rough-Puff Bâtonnets?
The main ingredients are: unbleached all-purpose flour, unsalted cultured butter, fine sea salt, ice water, whole roasted hazelnuts, turbinado sugar, 70% bittersweet chocolate, orange zest, egg, flaky sea salt.
What type of meal is Roasted Hazelnut & Bittersweet Chocolate Rough-Puff Bâtonnets?
Roasted Hazelnut & Bittersweet Chocolate Rough-Puff Bâtonnets is categorized as: snack, dessert.
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